AccuPore Mesh Analysis by Inspection Services

Mesh Analysis Inspection & Compliance Services

At Dorstener Wire Tech, we have developed an extensive quality control system to ensure we meet the requirements of our clients. One of our most recent additions to our quality system is an automated visual mesh analysis by inspection of wire cloth. This process is referred to as AccuPore Mesh Analysis by Inspection. This mesh analysis system gives us the ability to detect subtle, unpredictable defects that are inherent in the weaving process.

The AccuPore Mesh Analysis Inspection Service is an important process where the quality control for woven mesh is fulfilled by using a high-tech camera system. This mesh analysis system consists of high-resolution line scan cameras, which take continuous images of the mesh. As the mesh is exposed to the cameras, it identifies and tracks defects, including large openings, small openings, broken wires, physical damage and more.

Each mesh has its own properties, such as individual light transmission and reflection properties, which we refer to as the grey value. AccuPore Mesh Analysis Inspection can identify a wide variety of mesh and thus uses individually adapted defect detection algorithms, which lead to an outstanding repeatability and accuracy.

Many global industries often rely on certain wire mesh specifications for high performance use. Wire mesh is used for oil and gas, food and beverage, pharmaceuticals, critical separation, critical filtration, and more, were the specifications must meet specific requirements. At Dorstener Wire Tech, we understand the importance to meet specific requested criteria. We routinely provide custom manufactured specifications and verify wire cloth above and beyond industry standards. Our mesh analysis assures that specifications are met consistently.

Which Mesh Can Be Inspected?
  • For defects: All specifications
  • For mesh count: All specifications
  • For opening size, wire diameters and open area: Plain and Twill Weaves

Dorstener Wire Tech also offers Glass Bead Testing for opening size inspections on a wide variety of mesh.

What Defects Can We Identify with Mesh Analysis?

In wire mesh we can identify the following, but are not limited to:

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Bent Wires

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Broken Wires

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Double Wires

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Pin Holes

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Spread Warp Openings

This mesh analysis inspection system includes a fully automated roll winding mechanism, as well as an edge detection sensor for even better results. It is also equipped with a fully automated flaw detection system, which provides a defect analysis report of the rolls or sheets. The AccuPore Mesh Analysis Inspection system consists of multiple cameras for defect detection and to measure the openings, wire diameters and open area and weave patterns.

Overall, our company enjoys the capability to develop products according to our customers’ specific request. Dorstener Wire Tech is equipped with advanced mesh analysis inspection instruments and equipment to guarantee the quality control of our products. DWT manufactures wire products for a wide range of industries and applications. For many of these industries, product inspection and compliance are critical. In addition, with global raw material supplies, it is essential to know you are getting the quality and grade of material that you specified. DWT has the expertise and resources to ensure product compliance.

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Dorstener is ISO 9001 Certified, and all our manufacturing processes meet the highest quality standards. All products can be manufactured in accordance with the DIN, ASTM and ISO standards required by our clients. In addition, DWT’s woven wire cloth and welded wire mesh products can be ordered to meet DFAR and other military standards.

HAVE QUESTIONS OR NEED A QUOTE?

If you have any questions, need a quote or would like to receive more detailed information on our products and services, please contact us today. We are ready to serve you.

DORSTENER WIRE TECH

Physical Address
19994 Hickory Twig Way
Spring, TX 77388 USA

Mailing Address
P.O. Box 3019
Spring, TX 77383

PHONE
(888) 931-9473 toll free
(281) 651-6226 local
(281) 651-6228 fax

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